Common Knitting Machine Problems and How to Fix Them
Knitting machines are fantastic tools that can help you produce beautiful fabrics efficiently. However, like any machine, they can encounter problems over time. The good news is many common issues can be easily resolved with proper maintenance, correct technique, and the right tools. In this guide, we'll explore some of the most frequent knitting machine problems and simple solutions to keep your machine running smoothly.
Top Knitting Machine Problems and Solutions
1. Uneven Tension / Fabric Defects
Potential Causes:
- Incorrect
tension settings
- Worn
tension discs or springs
- Inconsistent
yarn quality
- Insufficient
weights
Solutions:
- Adjust
the tension dial gradually, using a test swatch to find the right setting.
- Ensure
the correct amount of weight is applied to maintain even fabric.
- Inspect
and replace worn tension parts like discs and springs.
2. Frequent Yarn Breakage
Potential Causes:
- High
tension settings
- Poor
yarn quality
- Rough
edges on machine parts
- Incorrect
threading
Solutions:
- Reduce
tension on the tension mast for smoother yarn flow.
- Use
high-quality yarn or wax the yarn to reduce friction.
- Smooth
out any rough edges or burrs on yarn guides to prevent snags.
3. Dropped Stitches
Potential Causes:
- Bent
or damaged needles
- Stiff
needle latches
- Incorrect
tension
- Worn
sponge bar
- Carriage
moving too far past the edge
Solutions:
- Inspect
and replace damaged needles immediately.
- Ensure
correct threading and balanced tension.
- Replace
a worn or compressed sponge bar for better stitch hold.
4. Needle Breakage
Potential Causes:
- Improper
needle installation
- Worn-out
needles
- Excessive
machine speed
- Debris
near the needle bed
Solutions:
- Follow
the manufacturer's guidelines for needle installation.
- Replace
needles periodically to prevent fatigue.
- Operate
the machine within recommended speed limits.
5. Stuck Carriage / Machine Jams
Potential Causes:
- Lint
and fiber buildup in the needle bed
- Lack
of lubrication
- Bent
needles
Solutions:
- Clean
the needle bed and carriage rails thoroughly.
- Lubricate
moving parts with recommended machine oil regularly.
- Check
for bent needles and straighten or replace as needed.
Essential Maintenance and Best Practices
Maintaining your knitting machine is key to preventing
problems and extending its lifespan. Follow these simple tips:
- Clean
daily: Remove lint, dust, and fibers from the needle bed, sinkers,
cams, and yarn feeders with a soft brush.
- Lubricate
regularly: Apply light machine oil to all moving parts every 3-4
months, as specified in your manual.
- Use
the right tools: Keep handy tools like transfer tools, crochet hooks,
a needle pusher, and weight hangers for quick repairs.
- Test
with new yarn: Always create a test swatch with new yarn types and
weights to determine optimal tension before starting your main project.
- Follow
the manual: Refer to your machine’s manual for specific threading,
tension, and part replacement instructions.
- Store
properly: Keep your machine covered when not in use to protect it
from dust and humidity.

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