CARDING CLEANING :-
Daily semi cleaning is must of the card. Ensure that otherwise it will affect quality 100%. Make sure that there is no fluff in the waste removal areas like
- Lickerin
- Flat chamber
- SFL (Stationary flat lickerin)
- SFD (Stationary flat doffer)
- Doffer wire
- Top Flats wire points
WIRE MANAGEMENT & SETTINGS AND PARAMETERS:-
- Wire specifications
- Wire life
- Parameter changes according to the life of the wire
- Maintaining wire sharpness ( grinding system)
- Cylinder speed according to cylinder wire life
- Flat settings according to production per hour and flats wire life
- Delivery hank and draft to be decided based on raw material and doffer rpm.
WASTE REMOVAL :-
- Blowroom opening is very important for waste reduction in carding. If there are unopened tufts, it affects the carding waste.
- Try to remove more waste with the help of good opening in BLOWROOM.
- Waste from SFL (Stationary flat lickerin) has got more neps, more imperfection.
- More short fibre content than take care in your Flat tops.
- Hence settings should be done proper time.
- Once we have reduced waste in carding by increasing little bit waste in CVT .
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