Skip to main content

SPEED FRAME ( SIMPLEX)

SPEED FRAME INFORMATION

1. Total draft should be around 10 for 4 over 4 drafting system


2. Better to use floating condenser in the front zone to reduce hairiness and the diameter of the roving


3. Cots buffing should be done once in two months. top roller run out to be checked and it should be nil. There

should not be any compromise on top roller quality. Top roller cost for speed frame is negligible if it is

compared with ring frame.


4. If possible it should be treated with surface treatment like treatment with LIQIMIX or treated with acid to

reduce top clearer waste which is caused by top roller surface


5. Twist Multiplier should be high enough to reduce stretch in Ring frame. Higher the T.M lower the classimat

"H1" faults


6. If single speed for flyer is used, it is advisable to run less than 1000 rpm


7. When the speed frame bobbin is full, flyer speed should be less than 1000 rpm. Otherwise surface cuts will

increase and thin places also will increase


8. False twisters should be changed once in two years. Variation in false twister will result in high count C.V%


9. Roving tension should be as low as possible and as uniform as possible. Higher the roving tension, higher the

count C.V% and higher the thin places


10. Density of all roving bobbins should be same. Higher the variation, higher the count C.V%


11. Break draft should be around 1.18 to 1.24 depending upon the type of drafting system and total draft


12. Roving hank should be decided in such a way that the ring frame draft is around 20 to 34 for different counts.


13. No sliver piecing or roving piecing from speed frame should be worked in Ring frame. All sliver piecing and

roving piecing will result in thin and thick yarn. Some times it may be cut by the clearer, but all yarn faults

created by piecing are not cut by the clearer.

Comments

Popular posts from this blog

RKM

RKM INFORMATION This can be expressed by the “Length of yarn in km” at which yarn will break of its own weight”. This is equivalent to breaking load in g/tex. RKM is the short expression for “Reisskilometer” – “Breaking-kilometre”, which is an unit out of date. E.g.: a Cotton-yarn with 15 RKM means, it would break of its own weight, if you wind off 15 km of the yarn and hang it up in 15 km. Nowadays it is common practice, to use the unit Centi-Newton per Tex (cN/Tex) or gram-force per Tex (gf/Tex). RKM and cN/Tex or gf/Tex are practically the same (a slight difference would be there)   SINGLE YARN STRENGTH (Breaking force) :  This is the force required to break a strand of single yarn. It is expressing Centi-Newton (cN).     STRENGTH (Tenacity) : The Tensile Strength expressed as force per unit linear density is called Tenacity. This is normally expressed as gram force per tex (gf/tex).   CSP (Count Strength Product) : CSP, the bundle strength...

SPINNING MILL PRODUCTION FROMULA

PRODUCTION FORMULAS :-     In spinning mill we use production formula in short method. I recommend to use  formula in elaborate. First we need some basic details is given below GENERAL:- 1   METER = 1.094 YARD 1 LEA = 120 YARD 7 LEA = 840 YARD 1 KG = 2.20456 POUNDS 1 CM = 10 MM 1 INCH = 2.54 CM 1 INCH = 25.4 MM     In basically we use two formula mostly. one is where we have METER PER MIN and another one is where we have REVOLUTION PER MIN MPM FORMULA:- PRODUCTION FORMULA 8HRS = MPM *1.094*8*60/840/2.20456/ HANK * EFF /100*NO. OF DELIVERY EXAMPLE:- Delivery speed in MPM = 150 Hank = 0.120 Eff = 96%     In the above formula 8 means 8Hrs(Per shift), 60 means 60 Minutes = 150×1.09×8Hrs×60Min÷840÷2.20456÷0.120×96÷100*1 =339 Kgs/Pershift RPM FORMULA:- PRODUCTION FORMULA 8HRS =  RPM *8*60/36/840/2.20456/ COUNT / TPI *EFF/100*No. of delivery EXAMPLE:- Spindle speed in RPM = 1350 Hank = 1.14 Tpi = 1.59 Eff = 80%    ...

Effective Training SOPs for Spinning Mills

Comprehensive SOP for Training Departments in Spinning Mills: Ensuring Skill, Safety, and Quality      In the competitive world of textile manufacturing, particularly in spinning mills, having a well-defined Standard Operating Procedure (SOP) for training is essential. It ensures that every operator is proficient, safety is prioritized, and yarn quality remains consistent. A robust Training SOP covers everything from onboarding to hands-on skill development, creating a culture of continuous improvement and safety. Why is a Training SOP Important in a Spinning Mill? Consistency & Quality:  Well-trained operators produce uniform yarns, reducing defects. Efficiency:  Proper training minimizes machine downtime and waste. Safety:  Emphasizes safe practices, preventing accidents. Compliance:  Ensures adherence to industry standards and regulations. Employee Development:  Supports skill enhancement and career ...