SPINNING LEARNERS

LR9AXL RINGFRAME DRAFT WHEEL COMBINATION DETAILS :- FORMULA :- 10.519 X H / G LR9AXL WHEEL COMBINATION G 19 20 21 22 23 24 25 26 H 108 59.79   56.80   54.10   51.64   49.39   47.34   45.44   43.69   109 60.35   57.33   54.60   52.12   49.85   47.77   45.86   44.10   110 60.90   57.85   55.10   52.60   50.31   48.21   46.28   44.50   111 61.45   58.38   55.60   53.07   50.77   48.65   46.70   44.91   112 62.01   58.91   56.10   53.55   51.22   ...

RINGFRAME DRAFT:-      HI FRIENDS TODAY WE SEE IN THIS BLOG HOW TO GIVE DRAFT IN RINGFRAME IN SIMPLE METHOD. DRAFT:- Delivery/Feed = Draft      Here we give formula for calculation draft. But actual draft(Running draft) is higher than calculated draft because of the slippage. Example:-     If we run new count as 36s count from simplex hank 0.88 example given below.     First we need to find slippage of running m/c  DELIVERY COUNT = 40 FEED HANK = 0.88 Calculated draft is 45.45 in case running draft is 48.21 we want found how much percentage is slippage. FORMULA:- Slippage  =  Actual draft/Calculated draft*100-100 = 48.21/45.45*100-100= 6.073% New count draft = Count/Feed hank/100*(100+slippage) =  36/0.88 /100*(106.073) = 43.393

COMBER PARAMETER CHANGE SETTING:-      HI FRIENDS TODAY WE SEE IN THIS BLOG WHAT ARE THE PARAMETER CHANGE SETTING RELEATED ONE TO ONE IN COMBER NEED TO BE CHANGE. COMBER WASTE INDEX:- If you change Waste index in comber need to be change Draft. Because if you increase or decrease the COMBER WASTE INDEX Hank also change finer or coarser. FOR EXAMPLE:- WASTE INDEX From 9 to 8 the waste (comber noils) increase from before so hank comes fine need to change draft coarser. WASTE INDEX From 8 to 9 the waste (comber noils)decrease from before so hank comes coarser need to change draft finer. NOTE:- Ensure the Hank Before the Draft wheel change. Because some times no need to be change draft for 0.5  WASTE INDEX.   FEED PER NIP:- Feed roller Ratchet wheel changes FEED PER NIP Change. COMBER FEED PER NIP FORMULA :- FORMULA = 3.14 ×BOTTOM ROLLER DIA÷RATCHET WHEEL TEETH EXAMPLE:- Ratchet wheel teeth = 20 Bottom roller dia = 30 FEED /PER NIP = 4.71 =3.14×30 ÷20 = 4....

Quality Assurance Department Standards :- Cleaning Efficiency:- Bloowroom Cleaning Eff = 30% To 45% Carding Cleaning Eff = ABOVE 95% Overall Cleaning Eff = ABOVE 97% Wrapping Deviation:- Carding Hank = STD Hank ± 2.5 to 5.0% Finisher Drawing Hank = STD Hank ± 1.0% Finisher Drawing A% = STD Hank ± 0.5% Speed Frame Hank = STD Hank  ± 1.0% Speed Frame Strech= Below  ±1.0% Ringframe Count = ± 1 Count Ringframe Count Cv = Below 1.5 Ringframe Strength Cv = ± Below 5   U% & 1MTR CV% Deviation:- Carding U% = Below 5 % Breaker Drawing U% = Below 3.5 Comber U% =  Below 4 % Finisher Drawing U% = Below 2.5 % Finisher Drawing 1MTR CV% = Below 0.5% Speed Frame U% = Below 4.5 Autoconer M/c CV% =  AVG  ± 0.5 Others Deviation :- Comber Noils = AVG  ± 0.5 Ring frame breaks = Below 5 Ring frame Idle = 0 A/c cops rejection = Below 0.5

MPM FORMULA:- PRODUCTION FORMULA 8HRS = MPM*1.094*8*60/840/2.20456/HANK*EFF/100*NO. OF DELIVERY MPM HANK FORMULA :- MPM HANK FORMULA 8HRS = MPM*1.094*8*60/840/*EFF/100*NO. OF DELIVERY HANK TO KGS FORMULA :- HANK TO KGS FORMULA 8HRS = HANK*CONSTANT  CONSTANT :- 1/2.20456/HANK*EFF/100*NO. OF DELIVERY SHORT MPM FORMULA :- PRODUCTION FORMULA 8HRS = 0.2835 * MPM/HANK*EFF/100*NO. OF DELIVERY What is 0.2835? :- 1.094*8*60/840/2.20456 = 0.2835

Quality Standard for B/R & CDG Trash Cleaning Efficiency:- Bloowroom Cleaning Efficiency Carding  Cleaning Efficiency  Overall Cleaning Efficiency BLOW ROOM CLG EFF:- Standard - 30% to 45% FORMULA :- MIXING TRASH-CHUTE TRASH / MIXING TRASH *100 EXAMPLE:- MIXING TRASH - 3.1 % CHUTE TRASH - 1.8 % =3.1-1.8 ÷3.1  = 41.94 % Bloowroom Cleaning Efficiency = 41.94% CARDING  CLG EFF:- Standard - ABOVE 95% FORMULA :- CHUTE TRASH -CARD SLIVER TRASH / CHUTE TRASH *100 EXAMPLE:- CHUTE TRASH - 1.8 % CARD SLIVER TRASH - 0.085 % =1.8-0.085 ÷1.8  = 95.28 % Carding Cleaning Efficiency = 95.28% OVERALL B/R & CDG CLG EFF:- Standard - ABOVE 97% FORMULA :- MIXING TRASH- CARD SLIVER  TRASH / MIXING TRASH *100 EXAMPLE:- MIXING TRASH - 3.1 % CARD SLIVER TRASH - 0.085 % =3.1-0.085 ÷3.1  = 97.26 % Overall B/R & CDG Cleaning Efficiency = 97.26%

SPINNING MILL VACANCY FOR DEPARTMENT FITTER :- JOB DETAILS :-      Need a  Department Fitters for a Reputed Spinning Mill in North India. VACANCY DETAILS  :- Carding Fitter - 02 Ringframe Fitter - 03 Linkconer Fitter - 01 MACHINERY THEY HAVING  :- Carding - TC10 Ringframe - LR9AXL Linkconer - Saurer Schlafhorst AX6 COMPANY NAME  :-     SANATHAN TEXTILE LIMITED SALARY :-      As per Mill norms & Depend upon your Experience JOB OFFERED DATE :- 17.07.2022 QUALIFICATION :- ITI  Experience in Spinning Mill as Fitter. EXPERIENCE :- Maximum 4 years Experience. FACILITILES :- Hostel available free company provided  South Indian food  LOCATION :- Silvassa, Dadra nagar haveli, India. Interested and suitable Candidates can contact Mill Maintenance Supervisor details given below. CONTACT PERSON :- MR. K.MATHIVANNAN (Maintenance Supervisor) Mobile No. :- 7486823475 Email id :- cotmaint5@sanathan.com